Roll-Fed Labels

What is a Roll-Fed Label?

Often referred to as unsupported film or poly wrap labels, roll-fed labels are continuous rolls of film suited for high-speed, high-volume labeling. These labels wrap around the circumference of cylindrical containers like bottles, cans, and aerosols, offering 360 degrees of branding and marketing space. Unlike pressure-sensitive labels, roll-fed labels do not have an adhesive layer or liner—adhesive is applied by the application equipment during the labeling process.

Label Application

Roll-fed labels are applied using specialized labeling equipment designed for high-speed operations. The roll of unsupported film is guided through the machine and cut to the required length, adhering to the container as the label wraps around the container.

Materials

Roll-fed labels are a cost-effective label solution. The thin gauge films are available in a wide range of gauges and are lower cost than pressures sensitive labels due to the absence of a release liner or adhesive layer. QAL Roll-Fed labels are converted as laminated or mono-layer structures.

Laminated Structure

A laminated roll-fed label combines a base layer with a laminate layer, allowing for customizable material thickness to meet specific application and aesthetic requirements. The BOPP film base ply, where your graphics and content are printed,is available as non-, low-, or high-shrink materials making it suitable for a range of container types. The base ply is offered in clear, white, or metalized and paired with an over-laminate. Laminates are available in finishes that range from high gloss to soft matte.

Mono-Web Structure

Offered in clear, white and metalized, the mono-web roll-fed label is a non laminated, single layer BOPP or OPP film. With a range of gauge thicknesses and properties from non- to high-shrink the right mono-layer material can be selected for your needs. Our robust UV varnishes seal and protect the label in lieu of lamination.

Sustainability

Paired with our environmentally friendly UV inks and coatings, our Roll-fed mono structure labels and coatings are fully recyclable and will not contaminate groundwater during the recycling process. The thin-gauge nature of roll-fed film labels, along with their minimal material usage—no release liner to discard and minimal adhesive—makes them an eco-conscious choice for many brands.

Our label specialists will do a deep dive to best understand your product’s needs and support you in selecting the best label materials for your project. Throughout our onboarding process, we will review how your product will be used, the containers it will need, aesthetic designs, and the environment in which your product will be used. Together, we will assist you in selecting the best materials for your roll-fed labels.

Specialty Constructions

Single-Ply 2-Sided Roll Fed Extended Content Label (H3)

This QAL patented product doubles the available content area of a roll-red label without introducing additional material. Our proprietary constructions allow the label to open and reseal at the overlap revealing printed content on the label’s back side.

3- Page Roll Fed Extended Content Label

This three-page resealable booklet style construction allows brand managers and marketers the space to fit even more regulatory content, multiple languages, and incorporate promotions such as removable coupons.

Learn more about our proprietary Roll-Fed Extended Content Labels.

Industries

Our roll-fed labels cater to diverse product labeling needs across multiple industries, combining functionality with visual appeal. Common industries we serve include:

• Food & Beverage: Enhance shelf appeal with labels that are moisture-resistant and capable of withstanding temperature variations. These labels are typically used for beverage packaging.
• Personal & Healthcare: Elevate brand identity and share your brand’s pertinent information with wrap-around roll-fed labels. Typically used on cans and aerosols, roll-fed labels support clear information and decorative branding.
• Home & Garden: Differentiate your products with durable, visually appealing roll-fed labels. Perfect for aerosol items such as air fresheners and pest control products, these labels resist water, chemicals, and wear, ensuring they remain intact and legible.
• Automotive and Specialty Chemicals: Perfect for products such as paints and industrial coatings, these roll-fed labels are built to withstand tough use and filling conditions, maintaining legibility and brand aesthetic.

FAQs

1. How do roll fed labels work?

a. Roll-fed labels work by unwinding a continuous roll of printed film, cutting each label to size within a labeling machine, and applying it to products or containers cylindrical containers with hot melt glue or cold glue.

2. What printing capabilities does QAL offer?

a. Color Printing: Up to 12 colors.

b. Finishing Options: Finished roll-to-roll

c. Size Range: Labels are converted in rolls for finished labels up to 15” x 32”.

3. Can QAL design my roll-fed labels for me?

a. Our knowledgeable label specialists can assist you in refining your packaging design and provide expert knowledge & solutions to ensure a great-looking product! Ask us how we could help when you request a quote.

4. How can I get in touch for more information or to start a project?

a. Contact our team via phone, email, or through our website's consultation request form to discuss your needs and get started on your roll-fed label project.

Begin Converting Your Custom Roll-Fed Labels with QAL

Are you ready to begin a roll-fed label project with QAL? Share your goals and requirements with our responsive customer service team and learn more about how we can supply high-quality label solutions for your products.